Traditional Chinese Medicine (TCM) Extraction & Residue Treatment
Application:
Dehydration of medicinal residues post-extraction (e.g., herbal pastes, spent herbs).
Industry Challenges:
- Low efficiency in traditional filtration, leading to 15-20% active ingredient loss.
- High moisture content (>65%) in residues increases drying costs.
- Clogging risks in viscous or fibrous herbal extracts.
Customized Solutions:
- High-Speed Decanter Centrifuges
Variable pitch screw design for 40% higher throughput.
CIP (Clean-in-Place) system compliant with GMP standards.
Reduces moisture content to ≤55%, cutting drying energy costs by 30%.
- Key Innovations:
Corrosion-resistant ceramic bowl (3x longer lifespan in acidic extracts).
AI-powered speed control (adjusts differential speed from 0.5-15 RPM for optimal separation).
Biopharmaceutical Processing
Applications:
Cell culture harvest (mAb, vaccines).
Fermentation broth clarification.
Biomass recovery in microbial production.
Critical Requirements:
Gentle processing to maintain cell viability (>95%).
Sterility assurance (ISO Class 5 clean room compatibility).
Handling varying solid loads (5-25% w/v).
Precision Separation Systems:
Disc Stack Centrifuges
Hermetic α-2 seals preventing aerosol contamination.
Low-shear technology: <5% product degradation.
Integrated optical sensors for real-time turbidity monitoring.
Advanced Features:
Chilled separation (4-10°C) for thermolabile compounds.
Three-phase separation (simultaneous recovery of supernatant, pellets, and inter phase).
FDA 21 CFR Part 11 compliant data logging.