The Flat Shaker Screen is a classic screening medium designed for various vibrating screen systems. With a flat structural design, it is compatible with linear, elliptical, and circular-motion vibrating screens. Widely used in solid–liquid separation and material classification across multiple industries, it has become an essential component in industrial production due to its stable performance and practical design.
The Flat Shaker Screen centers on the PWP™ (Perforated Wear Plate) series, with the key specifications as follows:
| Series Models | Mesh Size Range | Dimensions (Width × Length) | Compatible Vibrating Screen Models | Core Application Scenarios |
| PWP-FLC500 | 16-325 Mesh | 695×1050mm | Derrick FLC500 Series | Oil Drilling Mud Separation |
| PWP-FLC2000 | 16-325 Mesh | 697×1053mm | Derrick FLC2000 Series | Large-Scale Drilling Solids Control Systems |
| PWP-FLC313M | 16-325 Mesh | 697×846mm | Derrick FLC313M | Small to Medium Drilling Operations & Mining Classification |
| General Purpose PWP | 20-325 Mesh | Custom Sizes | Derrick Hyperpool Series | Chemical & Environmental Solid–Liquid Separation |
Note:
All models support customization with materials such as stainless steel (304/316) and polyurethane, with mesh accuracy as fine as 45 microns (325 mesh).
Other models can be customized according to your specific sizes and requirements.
Key Features & Advantages:
Stable and Efficient Screening Performance
The flat mesh surface ensures uniform material distribution during operation. Combined with precise mesh-size control, it delivers consistent screening accuracy,
enabling reliable separation of solid particles of different sizes while ensuring uniform product quality.
Excellent Structural Strength
Manufactured through high-strength woven wire mesh or precision punching processes, the screen offers a smooth, compact, and durable surface. It provides strong
resistance to tensile force and wear, maintaining stability even under continuous impact loads, thus extending service life.
Easy Installation and Maintenance
With standardized dimensions and a simple installation structure, the screen offers excellent compatibility with mainstream vibrating screening equipment. Replacement
is quick and efficient, minimizing downtime and reducing labor and maintenance costs.
Suitable for a Wide Range of Materials
The smooth mesh surface and uniform aperture distribution make the screen ideal for both dry granular materials and medium- to low-viscosity solid–liquid mixtures. It
effectively prevents material adhesion and blockage, maintaining stable throughput.
Outstanding Cost Performance
Mature manufacturing processes and strong scalability in mass production provide significant cost advantages. Compared with more complex structural screen types,
flat shaker screens offer lower procurement costs without compromising durability—resulting in a lower total cost of ownership over long-term use.
Application Fields
Thanks to its stable performance and wide adaptability, the Flat Shaker Screen is commonly used in the following industries:
Mining and Quarrying
Used for particle size classification after ore crushing, separating different grades of mineral particles. Ideal for vibrating screens in sand and aggregate production lines,
enhancing mineral processing efficiency.
Construction and Building Materials
Applied in screening sand, cement, lime, and other building materials. It supports aggregate grading for concrete production, construction waste recycling, and other
processes requiring precise particle-size control.
Grain and Food Processing
Used for cleaning and sorting grains such as wheat, corn, and rice. It removes impurities and broken grains, ensuring quality in downstream processing.
Environmental Protection and Wastewater Treatment
Suitable for sludge dewatering, filtration of solid impurities in sewage, and solid–liquid separation in industrial wastewater pretreatment.
Conclusion:
The Flat Shaker Screen is a classic, practical, and cost-effective screening component that combines stability, durability, and ease of maintenance. Its flat structural
design ensures uniform screening performance, while high-strength materials enhance reliability across diverse working conditions. Widely used in mining, construction
materials, grain processing, and wastewater treatment, it is a preferred screening solution for industries seeking stable efficiency and optimized costs.